umatshini wokuphosa oqhubayo umatshini wokuphosa othe tyaba othe tyaba okhokelela kumatshini wokuphosa we-ingot ngamaxabiso Umatshini wokuphosa we-Aluminiyam Umatshini wokuphosa i-ingot ye-aluminium yenziwe ngesakhelo, i-ingot mold, i-demolding mechanism, indlela yokuhambisa eyona nto, isixhobo sokupholisa amanzi (okanye isixhobo sokupholisa samanzi), umsasazi we-aluminium engamanzi, njl. kwakhona i-zinc ingot casting kunye ne-aluminiyam esekelwe phakathi kwe-alloy waffle ingot casting. Ulwelo lwe-aluminiyam kwisithando somlilo esinyibilikayo luqukuqela kwijelo lokuhamba kolwelo lwe-aluminiyam ukuya kumjelo wokugalela wokugalela kwaye lingene kumbhobho wokusasaza womatshini wokuphosa i-aluminium ingot. Umgqomo wokusabalalisa usebenza ngokuhambelanayo kunye nesantya sokusebenza somatshini wokuphosa ingot. Umsasazi unamazibuko e-aluminiyam asasazwa ngokulinganayo, izibuko ngalinye lilungelelaniswe ne-ingot ye-ingot yokusebenza. Isantya sokuhamba kolwelo lwe-aluminiyam ngexesha lokugalela lihambelana nesantya somatshini wokuphosa i-ingot, ukuqinisekisa ubunzulu bolwelo lwe-aluminium kwi-aluminium ingot mold. Esi sixhobo sisetyenziswa kakhulu kubavelisi be-aluminium alloy ingots kunye ne-zinc alloy ingots. Ineempawu zokusasazwa kwamanzi e-aluminium ngokuzenzekelayo, isantya sokuphosa esilungelelanisiweyo, ukucofa kwe-ingot ngokuzenzekelayo kunye nokudiliza, ukusebenza kakuhle kwemveliso, ubunzima be-ingot ye-aluminium efanayo, akukho ziphelo ezinkulu okanye ezincinci, kunye nomphezulu ogudileyo. Inkqubo yokuphosa inezinga eliphezulu lokuzenzekelayo kunye nokuqina okuphantsi komsebenzi. Ukubunjwa kokubunjwa kwenziwa ngentsimbi ye-ductile, kunye nobomi obude benkonzo,
Ixabiso lomzi-mveliso oomatshini bokugulisa intsimbi yobhedu I-LuFeng ibandakanyeka ikakhulu kuphuhliso, ukuvelisa, ukufakela kunye nokulungiswa kwemigodi, ukunyibilikisa kunye noomatshini bokwakha. Ngoku iimveliso eziphambili zizixhobo zokunyibilikisa kunye neseti epheleleyo yezixhobo, ezifana: isithando somlilo , umgca wokuvelisa ngokuzenzekelayo i-lead / Aluminium / ubhedu (i-zinc) umatshini wokuphosa i-ingot, umatshini wokuphosa i-anode, umatshini wokuvelisa i-cathode, i-crusher, i-slag casting machine, umxube, impompo yokukhokela, imbiza yelothe kunye nezixhobo ezingekho mgangathweni.
Iyunithi yokucoca i-electrode yobhedu yobhedu ipleyiti yobhedu anode wokuhlamba intsimbi & noomatshini metallurgy Ukuzenzekelayo ukuhlamba i-electrode eseleyo kwi-electrolysis yethusi, ukugcinwa kwamandla kunye nokukhuselwa kwendalo Ukuhlamba i-electrode eshiyekileyo yinkqubo ebaluleke kakhulu kwinkqubo yobhedu lwe-electrolysis. Ukuhlamba i-electrode eseleyo yinkqubo yokucoca udaka lwe-anode kwintsalela, ukucoca umxube wesinyithi oxabisekileyo kwintsalela ngaphambi kokuvelisa, ukunciphisa inani eliseleyo lodaka lwe-anode kwintsalela, kunye nokuzisa inzuzo yezoqoqosho kwishishini. Iyunithi ye-automation ye-electrode eseleyo inokucoca ngokukhawuleza i-electrode eseleyo, ngokufanelekileyo kwaye ngokukhawuleza, iphucula kakhulu ukusebenza kwe-electrolysis yobhedu.
Umatshini wokuphosa i-slag umgca wokuvelisa ibhetri yeasidi ephezulu esebenzayo umatshini wokuphosa we-slag Umatshini wokuphosa i-slag usetyenziselwa ukuphosa i-slag yobhedu okanye i-lead slag. I-copper slag isetyenziselwa ukuphosa i-slag ye-converter, kwaye i-lead slag ubukhulu becala yi-slag ephezulu ekhutshiweyo kwiziko lokuphosa i-oxidation. Ukuhamba komsebenzi: Emva kokuba i-slag iphuma kwisithando somlilo, igeleza kwi-slag mold yomatshini wokuphosa we-slag nge-chute ukusuka kwindawo yokuphosa. I-slag mold igxininiswe kwi-chain conveyor, kwaye i-slag ngaphakathi kwi-slag mold ihanjiswa ngokuthe ngcembe ukusuka kwindawo yokuphosa ukuya kwi-slag ingot yokuphuma nge-air kunye neendawo zokupholisa amanzi nge-chain conveyor kwi-slag casting machine, kwaye emva koko ikhutshwe.
I-Rotary tilting yokucoca iziko Iziko elijikelezayo lokusulungekisa i-tilting lisetyenziswa ikakhulu ukucokisa i-pyrometallurgical yesinyithi esenziwe ngokutsha (esisetyenziswa ikakhulu kubhedu olungacocekanga). Ukuze kuphuculwe izibonakaliso ezibanzi zobugcisa kunye nezoqoqosho zesithando sokucoca i-tilting, kungcono ukuba nebakala lobhedu elingaphezulu kwe-90% xa kungena eziko. Kwimathiriyeli ekrwada enamabakala obhedu asezantsi, kungcono ukuba uqale ufumane unyango lwangaphambili kwisithando somlilo kunye nesithando somlilo esivuthelayo ngaphambi kokungena kwisithando somlilo. Umzimba wesithando somlilo we-rotary ufakwe kwisakhelo esijikelezayo, esinokuthi, phantsi kwesenzo se-cylinder ye-hydraulic, sinokuthobisa umzimba wesithando somlilo ngaphakathi kwinqanaba elithile le-angle ukufezekisa izenzo zenkqubo ezifana nokutya, ukunyibilika, kunye nokulahla i-slag. Ngelo xesha, umzimba wesithando somlilo unokujikeleza malunga ne-axis yayo phantsi kwesenzo sendlela yokuhambisa; Ukunyakaza okujikelezayo kuphucula ukusebenza kakuhle kwesithando somlilo kwaye kubaluleke kakhulu ukufudumeza kwentsimbi etyhidiweyo. Xa unyibilika isinyithi kwesi sithando somlilo, inani elithile le-slag forming agent kufuneka lifakwe. I-agent etyhidiweyo ye-slag kunye ne-slag liquid inefuthe elikhuselayo kwisinyithi esiqinileyo kunye nolwelo, olunokuthintela i-oxidation yesinyithi. Isantya esivuthayo selahleko yezinto ezifana ne-silicon kunye ne-manganese kwi-rotary cupola ilingana naleyo ye-coke evuthayo ye-cupola. Umxholo wezinto zekhabhoni kwisithando somlilo esijikelezayo siyancipha, ngoko ke kuyimfuneko ukongeza inani elithile le-carburizing agent (coke okanye igraphite) kwizinto zomlilo.
Umatshini wokuhlamba we-slag I-groove ene-horizontal ye-extractor ye-slag idityaniswe kwiiplate zetsimbi kunye neeprofayili, kwaye ihlukaniswe ngamacandelo amabini: phezulu nangaphantsi. Itanki ephezulu ixhotyiswe ngamanzi okupholisa, emazantsi igalelwe ipleyiti yentsimbi engagugiyo kwigranulation eshushu ye-slag, kwaye umaleko ongezantsi ugalelwe ipleyiti ye-Diabase yokunxiba enganyangekiyo. I-tank ephezulu ye-extractor ye-slag ngokuqhelekileyo ixhunywe kumnyango ovaliweyo ukutywina izantsi kunye nokuphucula ukusebenza kakuhle kwe-thermal yebhoyili. Uthuthu olukhutshelwe yityathanga le-scraper luya kukhutshelwa kwindawo ethambekele phezulu ye-chute ukunciphisa umthamo wamanzi we-slag kunye nokuqinisekisa ukuba awudluli kwi-25%. I-chute ephezulu kunye nesezantsi yecandelo elithambekele phezulu libekwe ngamacwecwe anqabileyo angagugiyo, kunye nobomi benkonzo obungekho ngaphantsi kweminyaka engama-30.